Sour Service Grade Selector
Enter your well's H₂S partial pressure, in-situ temperature, in-situ pH, and chloride to classify the SSC severity region per NACE MR0175 / ISO 15156-2, then see which API 5CT grades are qualified — with their actual hardness limits and service envelopes, not just a pass/fail flag.
Grade properties from API 5CT 11th ed. · Service envelopes from NACE MR0175 / ISO 15156-2:2015 · For guidance only — verify with a qualified corrosion engineer.
Service Conditions
Sour threshold: 0.3 kPa (0.044 psia)
SSC risk reduces significantly above 120 °C
Affects 13Cr grades; enter 0 if unknown / negligible
Affects region boundary; use 3.5 if unknown (conservative)
API 5CT Grade Assessment
| Grade | SMYS (ksi) | Max HRC / HBW | Heat treatment | H₂S envelope | Status |
|---|
Grade properties: API 5CT 11th edition · Envelopes: ISO 15156-2:2015
Region 3 — CRA Consideration
At H₂S partial pressures above 10 kPa, carbon steel OCTG grades (except C110) exceed their qualified envelopes. Duplex stainless steels qualified under ISO 15156-3 are an option. The table below shows selected duplex grades from the NACE MR0175 / ISO 15156-3 specification:
| Material | Max temp (°C) | Max H₂S (kPa) | Chloride / pH |
|---|---|---|---|
| Wrought duplex SS: 30 ≤ FPREN ≤ 40, Mo ≥ 1.5% | 232 | 10 | See remarks — any combination / any |
| UNS S31803 produced by hot isostatic pressing (HIP): 30 ≤ FPREN ≤ 40, Mo ≥ 1.5% | 232 | 10 | See remarks — any combination / any |
| Wrought duplex SS: 40 < FPREN ≤ 45 | 232 | 20 | See remarks — any combination / any |
Source: ANSI/NACE MR0175 / ISO 15156-3 Technical Circular 1:2011 Table A.24. Verify FPREN per alloy datasheet.
SSC Severity Regions — ISO 15156-2 Figure 1
| Region | H₂S pp (kPa) | In-situ pH | Qualified carbon-steel OCTG grades |
|---|---|---|---|
| 0 — Not sour | < 0.3 | Any | All API 5CT grades |
| 1 — Mild SSC | 0.3 – 1.5 | ≥ 3.5 | L80-1, C90, T95, C110 |
| 2 — Moderate SSC | 1.5 – 10 | ≥ 3.5 (L80-1 needs ≥ 4.5) | L80-1 (pH ≥ 4.5), C90, T95, C110 |
| 3 — Severe SSC | > 10 or pH < 3.5 with H₂S > 0.3 | Any | C110 (no pp limit); CRAs per ISO 15156-3 |
Region boundaries simplified from ISO 15156-2:2015 Figure 1. Exact boundary is a pH vs H₂S partial pressure diagram — consult the standard for precise interpolation.
Why hardness determines NACE compliance
NACE MR0175 / ISO 15156-2 qualifies carbon-steel tubulars primarily through maximum hardness limits, which correlate with susceptibility to sulfide stress cracking (SSC). A grade can only be used in H₂S service if it meets the hardness limit throughout the pipe body, including the heat-affected zone of welds. Maximum hardness is verified on production pipe — it is not just a nominal specification value.